Manufacturing 4.0 is the portrait of a new stage in industry. Steam engines, mechanization, electricity, mass production, production automation and the use of microelectronics are part of our history. We went through a long process of innovation to reach Industry 4.0 .
With it, the intelligent integration of technology reaches all types of industries, including manufacturing.
And what would Manufacturing 4.0 look like in Brazil? Before thinking about it, it is necessary to understand what Manufacturing 4.0 is, how it works and its pillars.
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What is manufacturing 4.0?
Manufacturing 4.0 or advanced manufacturing is the designation for smart factories that use machines integrated with sensors and actuators that communicate with each other.
These factories are equipped with technological systems that collect and analyze data to support decision-making.
This can generate even more value when operational uk whatsapp data ata from manufacturing, ERP, supply chain, customer service and other business systems is combined.
The development of smart factories is a great opportunity for the manufacturing industry to enter the fourth industrial revolution.
By the way, have you noticed any similarities between manufacturing and Industry 4.0? The reason is simple: Industry 4.0 is born in manufacturing production models (manufacturing industry).
But beware! Industry 4.0 is not limited to manufacturing. This is because it is independent of the production model, and the integration of smart technologies can also be present in the continuous process industry, another type of industry.
How does manufacturing 4.0 work?
The way digital manufacturing works in Industry 4.0 is based on the Internet of Things. And how is this technology applied to Manufacturing 4.0?
Machines on the production floor connect to other web-enabled devices via IP address sensors. This connectivity allows for large amounts of valuable data to be collected, analyzed, and exchanged.
In this context, to have a smart factory it is necessary to implement a set of information and automation technologies to form a physical-cybernetic production system. It is this system that addresses the digitalization of information and communication between machines, systems, products and people.
For this proposal to work, it is essential that there is efficient planning, capable of minimizing costs and errors during the process. After all, we are talking about complete communication and data exchange.
Before the start of production, this plan is planned, simulated and validated. Only then does the manufacturing of the product begin.
To better understand how this new stage of manufacturing works, we need to know about manufacturing 4.0 and its 4 pillars.
What are the pillars of manufacturing 4.0?
Smart factories focus on producing goods efficiently and productively throughout the value chain. To understand how this is possible, it is essential to think about manufacturing 4.0 and its 4 pillars.
They are:
Internet of Things (IoT): a network of platforms, systems, physical objects and applications with embedded technology for communication and interaction with internal and external environments. In practice, it enables interaction between machines and systems, being the basis of manufacturing in Industry 4.0.
Big Data : These are the large volumes of information generated by the connection of sensors (IoT) present throughout the production process. This collected data must be processed and stored, which allows the generation of a knowledge base for decision-making in the industry.
Cybersecurity: Cybersecurity systems must be robust to protect information and systems from failures and threats that can compromise factory production. It is a branch of the connection between corporate (IT), automation and operational (AT) networks.
Cyber-physical systems (CPS) – enable the virtual and physical worlds to come together. They are composed of sensors and actuators (interacting with the physical world), identification technologies, data analysis and storage mechanisms. Using CPS can improve manufacturing processes by exchanging real-time information between industrial machines, manufacturing supply chains, suppliers and customer and business systems.
Example of manufacturing 4.0 and its 4 pillars
To understand what Manufacturing 4.0 is in practice, let's look at an example.
You have a production line for manufacturing the XIS product. At the finishing stage, you will need nuts and bolts.
In his factory there is a smart container for these objects. It has a built-in infrared camera capable of identifying the number of pieces it contains.
If the quantity of the items is below the safety stock, new parts will be automatically ordered by the warehouse through the RFID system.